Optimizing Rehab Cutter Performance with Cutter Bit Selection

Posted by Venay Sehgal Bhatia on Jun 11, 2019 12:16:00 PM

Sewer rehabilitation cutter operations require a great deal of attention to detail. Whether you’re using a cutter to reinstate lateral connections or to repair defective liner, whether you’re preparing for CIPP work or ready to grind away protruding taps—the job on hand is an important one and requires precision and experience. However, even the most advanced lateral and mainline rehabilitation and reinstatement cutters can’t work effectively without the right cutter bit. Cutter bits can make or break a job, and choosing the wrong one can damage your cutter, slow down your team and add unnecessary time and cost to projects. Getting acquainted with the various cutter bits’ purposes can increase the quality of rehabilitation projects, productivity of operators and lifetime of your rehabilitation cutter.

Cutter bits come in a variety of sizes, shapes and material—all with a special job on hand. Cutter bits designed for one pipe material or size may not be suitable for use in another. Pipe diameter limits how a cutter can maneuver and articulate itself to perform rehab, and your cutter and bit size will usually dictate the size of the pipe you can work in. If you choose a bit that’s too small, you may waste time and money if the project takes longer than intended. If you use a bit that’s too big, you risk damaging pipes.

In addition to size, cutter bits come in different shapes—designed to perform very specific jobs. Some can cut pipes and liners, while others are intended for finishing. Material, bit shape and size of the pipe are all very important to take into account when choosing a bit. Just some examples of the specialized bits available include

    • Corundum cup wheel. Used to grind offsets, protruding taps and general defects in 4-28” metal pipe
    • Diamond milling tools. Used to grind offsets, protruding taps and general defects in 6-16” concrete and stone pipe
    • Diamond cone. Used for cutting pvc, grp and felt liners, as well as for roots and calcification in 4-16” plastic pipes
    • Carbide half globe. Used to finish 3-10” pipes and to cut pvc, grp and felt liners in 3-4” plastic pipes
    • Epulo cone and ball. Used in 8-28” lines to cut pvc, grp and felt liners and for root and calcification in plastic pipes, as well as to cut and remove failed liner
    • Brushes. Used to finish projects in 4-16” pipes

The above isn’t an expansive list, but just a small selection of the choices a sewer rehabilitation professional is presented with. In order to make it easier for you to choose the right cutter bit for the job, we’ve created a FREE Rehab Cutter Bit Selection Guide. Simplify your sewer pipe rehabilitation with our easy-to-understand poster, perfect for your van or truck. Provide your address and PRT will mail one to you for free (anywhere in the US or Canada):

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Topics: Sewer Cutters

Bit by Bit: Why Cutter Bits Matter

Posted by Katie Breeden on Aug 17, 2018 2:12:40 PM

You wouldn’t cure CIPP with a hair dryer. So why would you reinstate services with the wrong bit? Different cutter bits provide operators with the versatility to work on a variety of pipeline rehab projects. Available in a range of shapes and sizes, each cutter bit is designed for a specific use. Even though many operators end up relying on a select few bits, knowing the various cutter bits’ purposes can increase the quality of rehab, productivity of operators and lifetime of the cutter.

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Topics: Sewer Rehabilitation, Sewer Cutters, Training

IMS Micro Automatic Plus Combines Climbing Capability, Multi-axis Control

Posted by Katie Breeden on May 3, 2018 1:13:46 PM

PRT is proud to include the new Micro Auto Plus drain rehabilitation cutter in its product offering. This small-diameter device uses an automated system of air bladders to inchworm up vertical stacks and clamp into position for precision cutting. For enhanced productivity, the system offers a touchscreen interface with twin joysticks and provides visual feedback from an onboard camera with LED illumination and switchable air/water cleaning.

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Topics: Press Release, Sewer Cutters

A Well Maintained Cutter is a Reliable Cutter

Posted by Nicole Lygo on Dec 29, 2017 7:52:28 PM

Your cutter can get pretty beat up in the sewers which makes regular maintenance so important. Regular maintenance can keep it running strong longer, but for a busy crew at the end of a long day, maintenance can fall by the wayside. The more often you forget to clean and check your cutter, the more damage is done, leading to downtime, decreased productivity and lost revenue. Municipal sewer rehabilitation contractors must protect their investment and business by ensuring that their equipment is in optimum working condition.  

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Topics: Sewer Cutters, Preventative Maintenance

Sewer Rehab Cutting Done Right

Posted by Venay Sehgal Bhatia on Jun 9, 2017 12:56:50 PM

Sewer rehabilitation cutters are used to reinstate lateral connections post-lining, and for other functions like CIPP preparation (grinding away protruding taps, smoothing offsets and joints) and repairing liner defects. Even the most advanced lateral and mainline rehabilitation and reinstatement cutters can’t guarantee a precision cut without the operator choosing the right cutter bit for the job at hand.

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Topics: Sewer Rehabilitation, Resources, Sewer Cutters

About PRT

Pipeline Renewal Technologies delivers innovation to processes ranging from pipe point repair to relining and lateral reinstatement. Cutting edge technology, combined with dependability and support, have made us the industry's partner of choice.

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